Maine Excavator Parts - Excavators are instrumental for completing building projects on time and on budget. They are extremely efficient in moving and transporting heavy loads within minutes. Besides being utilized in construction, this equipment is popular in a variety of industries including bridge and road work, agriculture and landscaping. Also called diggers, 360-degree excavators and mechanical shovels, tracked models are sometimes referred to as trackhoes. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill.
An excavator is a type of heavy construction equipment that is comprised of specific parts. The stick or the dipper, cab, boom and bucket are located on top of the house which is a rotating platform. The house is situated on top of an undercarriage that has tracks or wheels. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead.
Excavator Models
Hydraulic excavators come in a variety of different models and sizes. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs.
Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. A low-pressure third pump delivers power to pilot the spool valves. This setup enables less physical effort required for the operating controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely.
The house is attached to the main boom and various configurations are available. Mono booms are among the most common. This kind of boom offers zero movement other than up and down motions The knuckle boom enables the machine to move right and left in line. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. Triple articulated booms are also on the market.
At the end of the boom, the stick or dipper arm is located. This apparatus provides the required digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. At the end of the stick, the bucket is attached. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are different buckets available in numerous sizes for a variety of applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more.
Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This was in place to add more lifting capacity and digging force. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
In excavators, there are two main kinds of control configuration to operate the bucket and the boom called the ISO and the SAE. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer.
Regular excavation and bucket jobs have been surpassed by hydraulic excavators. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators often work beside loaders and bulldozers. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
One of the first kinds of excavators were steam shovels. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels are similar to backhoes with the bucket or shovel facing away from the machine instead of facing it. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
One of the most well-known types of excavators is backhoes. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This design allows attachments to reach over the cab as opposed to around it. This design makes skid steers useful for negotiating tight turns and narrow locations. These machines often complete residential jobs such a digging pools, site cleaning and working in limited surroundings while removing debris.
Suction Excavator
Resembling a modern dump truck, these special excavators enable operators to use a large hose and vacuum technology to suck rocks and earth out of the ground. The material is moved back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. They are popular in the mining and construction industries. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The machine can travel down hills thanks to the chain wheel configuration that makes these machines excellent for difficult and hilly terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach excavator showcases lengthier boom and arm components. Long reach excavators are excellent for hard-to-reach locations. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Various attachments can be fixed to the arm to complete jobs such as cutting, crushing and shearing.
Bucket Wheel Excavator
Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. Dirt and rocks are scooped up within the buckets as the wheel rotates. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt carries the material into a bin that may be part of the model or separate.