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Batteries utilized for lift trucks are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate would state the right amp-hour capacity, lift truck voltage, and least battery weight. The lift truck Operating Manual would also include the correct battery details meant for the forklift.
There are two base type of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not need any added water. Sealed batteries instead utilize a chemical reaction so as to maintain proper fluid level all through the life of the battery. A flooded battery needs water to be added often to be able to ensure the right electrolyte level inside the battery.
Nearly all lift truck can accommodate different battery sizes. The battery should be chosen to fit in the dimensions of the battery compartment. Most battery companies can offer a battery list of appropriate sizes which are suggested for your specific lift truck.
With electric forklifts, the battery is even used as a counterweight. The capacity of the lift truck would be based upon specific least weights of the battery. Abide by the details specified on the forklift nameplate in order to ensure you are using a battery that meets minimum weight specified.
Batteries and chargers need to be rightly matched to the specific battery which is being charged. This would help ensure that the charger has the right amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity needs to be with ten percent of the amp-hour capacity of the battery to be able to ensure the most effective charging. Before starting the charging cycle, be certain the battery is first connected to the charger. Always verify the battery details like for instance the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check in order to see if the exact kind of charger is being utilized to be able to charge the battery. Most of the newer chargers could safely charge various types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance so as to charge only flooded batteries could be dangerous if used for sealed batteries and damage to both charger and battery will happen. It is essential to firstly consult the instruction plate on the charger to be certain it could accept the type of battery you would like to charge.
For flooded batteries, it is crucial to just add the necessary requirements of water when the battery has been charged. This practice will stop the spattering of electrolyte out of the battery as it is being charged.
Several tips meant for improving the life of a battery include: always keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels topped up. One more common rule is to charge the battery and let it rest for an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity before recharging.
Electric forklifts could be equipped with various devices which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm in order to notify when the battery has been discharged to a present level. There are other straightforward gas gauge meters existing also. Using these monitoring equipments would help prevent battery and truck damage from severely discharging the battery through use.
