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Inevitably, lift truck parts will eventually wear out and need replacing. The alternative of obtaining new parts can become costly so one more idea is to buy used parts. This could save a lot of cash in the end. It is a great idea to acquire used forklift parts which have been reproduced. These components would guarantee that you are getting parts that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing broken and worn out components is a cheaper method overall compared to rebuilding. With rebuilding parts, only the parts which are worn out or broken get replaced, which means that other wearable components might break down soon after purchase.
Remanufacturing however provides the best assurance for second-hand parts. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced components generally work so much better. Whatever component within the part is brand new and this offers far longer life to the second-hand part. Depending on the lift truck parts which are being redone, the cleaning process and the complete remanufacturing process would differ.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Several engine components like for example pistons, spark plugs, rings, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A thorough inspection is done so as to check for any cracks. Bearings, bushings and seals are all replaced. Typically, the replacement parts utilized on transmission components meet OEM specifications.
Wearable components
Some forklift components such as torque converters, the alternator, the water pump, the starter and steer axles could be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can even be remanufactured with replacing all aged and worn out components. Unlike different lift truck components the control card can only have the worn and aged parts replaced.
OEM Specs
Remanufactured components are thoroughly examined upon reassembly to ensure they are in top condition before being sold. It is vital when purchasing remanufactured components to make certain they have undergone the proper testing and inspection procedures. On certain bigger parts such as engines, transmissions and steer axles, OEM specification replacement components should be used.
The forklift dealer could guarantee that the components they have remanufactured meet the OEM specifications. This would also ensure the components meet industry standards. A lot of details go into remanufacturing second-hand components. This attention to detail provides more serviceability out of remanufactured parts opposed to the parts that were only rebuilt.
